Blog posts of '2021' 'September'

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Got a business that’s going to be transporting liquid from point A to point B? Maybe it is solids or gasses that you plan on transporting. Whatever the situation is, it will be the ball valve that regulates the flow of these substances. Not only will they do just that, but they’ll also serve a variety of other essential functions. Therefore, it will be imperative to learn how to make sure you choose the right and highest quality brands for the task. The market is growing rapidly and there are several different types suited for different kinds of projects. It is easy to see why experts are expecting the market to grow to a $15 billion one by 2024.

What Exactly Is A Ball Valve?

Before learning how these valves work, it will be imperative to learn what they are, along with why you should consider using them in the first place. Whether you are dealing with industrial or residential valves, you are basically dealing with the same product. One is just designed to handle a larger load. This being said, an industrial ball valve is a piece of machinery that controls the flow of liquids, solids, and/or gases. These devices can start, stop, or redirect the flow of these substances.

Most experts would associate the ball valve with a plug valve, but there is a distinguishable difference between the two in the operation. The ball valve operates by utilizing a ball-shaped seating element, hence the name. Some individuals refer to these pieces as quarter-turn valves also because they normally only require a 25-degree turn to switch off and on. This gives them the benefit of operating much easier than other types of valves.

Breaking Down The Types

There are several types of ball valves commonly utilized in the industrial field. Knowing the difference between the valves and how they work could help you choose the best one for your project.

3-Way Ball Vale – Take the 3-way valve for instance. It’s commonly used and is named such because it offers 3 entry or exit points for gas or fluids to move through. Depending on the design and manufacturer, this design of valve can offer one inlet and two outlets or one outlet and two inlet ports. Choosing the one you need, depends on the type of project, and work you are looking to accomplish.

Top-Entry Ball Valves – Top-entry valves offer one distinct advantage over others, as they offer easier repair and maintenance. One just simply needs to remove the bonnet cover and they’ll be provided access to all the components. This variety shares several similarities with the globe variety many are familiar with. The only difference is the trim portion uses a ball device and consists of a single entity. These styles are typically constructed of cast metal.

Conclusion

This is just a touch on valves. One could write all day about these devices. The most important thing to note is they can be used for a wide range of applications in various projects.

The ball valve was invented in the 1950s. It is also one of the fastest-growing valves in recent years, especially in the USA, Germany, Japan, France, Italy, Spain and the UK where the ball valves are widely used.

The type and amount of ball valves are still increasing in speed, and engineering development began to move towards the application of high temperature, high pressure, large port, secure sealing, longer duration, major adjustments, and multiple functions.

Ball valves are widely used in aerospace, petrochemical, pipelines, food and beverage, and construction. Some of the main features of the ball valve explained here:

1. Low Flow Resistance

Part of the ball valve can be divided into the full and reduced port harbor. The inner diameter of the full-port ball valve is equal to the diameter of the pipe makes partial resistance equal to pipe friction resistance. Therefore, a full-port ball valve has a low flow resistance in comparison with other types.

1. Fast and Easy Open and Close

It handles the 90-degree easier and faster to open and close. In some cases, it only takes as little as 0.05 ~ 0.1 seconds to complete the action. So it is better in the automation system.

1. Great Sealing

Currently, most of the sealing element is made of a flexible material such as Polytetrafluoroethylene, PTFE. Sealing elements combined with metallic and non-metallic materials called soft sealing. In general, the effectiveness of sealing a gentle breeze to guarantee, and require precision low engine and a rough surface.

1. Length Again

Features of PTFE self-lubrication to reduce friction between the sealing element and ball. In addition, the increased skill rough surfaces degrade the ball machine, increasing the lifespan.

1. The smooth surface facilitates transport from the sticky fluid, serous fluid and particles.

2. It can work smoothly without applying a lubricant that is ideal for handling corrosive media and low-boiling point liquids.

3. Under conditions of high pressure and temperature, can perform bi-directional sealing.

4. The sealing elements in the body and the seat can be completely separate media that can prevent erosion.

Since the Inception of our company, Fittings was our focus. We wanted to bring about the best quality of the product for all our customers. Since then , it is an industry that is ever developing and continues the change till date. Over the years several technologies have emerged, and so are the changing needs of the customers. Thus , even in the industry and product line of Pipe Fittings several types have emerged as per the specific needs of the customers.

The non exhaustive list of the various Pipe Fittings we manufacture are :

• Butt weld Pipe Fittings
• Socket Weld Pipe Fittings
• Threaded Pipe Fittings
• Olets
• Sanitary Pipe Fittings

The industry of Pipe Fittings contributes majorly to the revenues of our company. Due to emergence of low cost technology and cheaper products, it is difficult to sustain in a market dominated by the Chinese products. Thus we only entertain requests where quality is the highest considerations and costs are secondary. We are not the best company for orders where cost is the most important factor. We don’t slim prices at the cost of quality. Thus end users find it a treat to discover our company and work with us.

Rigid focus is paid to ensure the durability and long life of the product. Thus original prime quality raw material is used to manufacture the products. We believe in the concept of FIT & FORGET. Thus once the fittings are installed, the customer is assured that if the product is purchased from original KSC Brand , it will last a longest time in the industry.

Gate valves and valve wheels are very common fixtures in numerous industries. They are used as a main control valve and are not necessarily opened or closed all the way. An example of this kind of a valve in a residence is the one that controls the main water supply into the house. In some cases, especially in industries, these valves need special wrenches for operation. These wrenches are called keys. Having a valve key ensures that unauthorized personnel do not operate them. The tool that is used to either open or close a key such as this one is called a valve key wrench. The main purpose of the valve wheel wrench or valve key is to assist the operating in opening the valve. This allows stuck or difficult to turn valves to be opened and safely. In the oil and gas industry, particularly in Australia, a high emphasis is placed on safety. The valve wheel wrench can drastically reduce down time caused by wrist injuries and repetitive strain caused to operators constantly opening valves.
The unique surgrip style of fitting as seen on the Titan and Petol tools minimises the chances of the wrench slipping. Another great safety feature is seen on the non sparking tools made from aluminium and other alloys.

A T-style wrench key is used to turn valves that are buried under ground level. These valves do not generally have manual controls and are very commonly fitted on gate valves. These buried valves are installed by municipalities or even in lawns on private properties. The handle that is used to operate such as valve is T-shaped, thus the name. A valve key wrench is very different from this, in that it is used to operate an exposed valve. As the name suggests a valve key provides additional security.

There are different types of valve keys and consequently the wrenches that are used to open them are different as well. The Telescope key is used in steam or sewer tunnels and a valve key is used to operate it. This key is specifically called a telescope valve key. A fire hydrant valve key is another variety. The large bolt that is attached to the top of a fire hydrant is connected to a long rod that is attached to a gate valve. The latter is positioned right above the water mains. This is done to ensure a direct and large amount of water supply in the event of a fire.

The keys that are used to operate valves such as these are as important as the valves themselves. They are available as part of the entire valve assembly and can be ordered separately as well. The quality of the key generally matches the quality and the material of the valve and is very durable. Another variety is the lid key. It is similar to a T-style key in that it has a T-shaped handle. The main difference is that the space where the wrench intersects with the gate valve is a more complicated one.

The end of the key is generally forked. In some cases, it might contain a rod or flange that is unusually shaped. This itself is the key and it prevents the gate valve from unauthorized access. A hand wheel key is designed specifically to provide extra leverage to the handles of gate valves. Most gate valves are structured with round handles. Years of exposure to extreme climate or even the elements and moisture can make them very difficult to open. A hand wheel key fits snugly into either the spokes or the rims and provides the added leverage that is required to operate these valves.

Check out Anix Valve USA for all your valve needs by navigating the tabs above.

A stainless steel ball valve is a fitting that is attached to the juncture or the end of a pipe. It is used to regulate the flow of gas or liquid. These valves are found in all kinds of shut-off valve application. Inexpensive plastic versions, nylon and pvc, are manufactured for residential use while high-end, high-precision ones are used in industrial applications. The latter could be as large as several feet in diameter. Some of these are made using an amalgamation of various metals and can prove to be very expensive.

A stainless steel ball valve is constructed in a specific manner. It is made of a smooth plastic or metallic ball that is encased in a smooth cavity. This ball is flanked by a ring-shaped seal and is attached to the entry and exit ports of the valve. The ball has an open port which is also called a bore. This core runs right through the steel ball on one side. The sealed valve stem shaft has a handle connected to it. When the valve is switched-off the port stands perpendicular to the pipeline that holds the valve and the flow of either the gas or the liquid gets completely blocked.

This ball valve has an intuitive operation. When the handle is pulled-up perpendicular to the pipe, the flow gets shut-off. Dropping the handle down parallel to the pipeline makes the ball turn 90 degrees. This opens up one end of the port and the flow from one side of the pipe to the other is literally an unrestricted one. The primary function of these valves is for an “on” “off” function. However, some ball valves are designed especially for throttling operations where the flow of liquid or gas has to be modulated. These will have a port that is shaped like a football or a “V” shaped one as well. There are certain precautionary measures that have to be taken.

Since the ball is smooth and slippery, it can be either opened of shut with considerable ease. Liquids cannot be compressed and fully opening or closing a valve sometimes creates water-hammering. The sudden shutting-down action sends a shock-wave of sorts into the liquid which in turn leads to an impact on the mechanism itself. This can damage the equipment that is connected to the pipe. Critical, high-flow applications have dampeners attached to them. The opening and closing rates of the valves can be regulated with these fittings. Some industrial set-ups literally have thousands of valves that are fitted at various pipe junctures and joints. Ball valves can be one piece, two piece up to four piece. Other common valves in brass, bronze, pvc or 316 stainless are globe valves, gate valves, check valves and butterfly valves.
In order to ensure that there is no tampering of these valves, camlocks (also called quick couplings) can be fitted to them. These locks are used in residential and industrial applications alike. They can range from uncomplicated and inexpensive designs to rugged and heavy-duty ones. The camlocks that you buy will be dependent on the equipment that they are going to be used for. Industrial equipment is essentially different from residential ones in that it has be stronger, the safety levels that have to be maintained are different and strict quality standards have to be followed in their manufacture. Stainless steel and Aluminium camlocks are most used and ideal for oil, fuel and water trucks.

Anix Valve USA has all kinds of Camlocks on offer. A Stainless Ball Valve can be used either in residential or industrial applications.

For a full list of Anix products, check out out product pages by navigating the tabs above!

Are you tired of the repeated leakage in the connections you have been making? Wondering about how you can get the easy and quick connections and disconnections? Are you looking for the best Camlock Fittings? Want to have the good quality of Cam and Grove Couplings for your applications?

Camlock Fittings or the Cam and Grove Couplings are used for various reasons in the applications for transferring liquid products. These are used in the various types of applications for dry transportation too. These fittings are also used in several other uses. They are simple to use, versatile and reliable too. You can also interchange many Camlock Fittings with the fittings of other manufacturers. That shows how flexible these fittings are, isn’t it?

While buying the Camlock Fittings, one should have some knowledge of the male and the female fittings. The coupler, the adapter, the threads can be either male or female. So, it is very important to have information about the same in order to prevent leakage due to incorrect fittings. The standard sizes of the Camlock fittings are 3/4″ to 6″. They fit in various types of categories and that should be considered by the buyer while buying the Camlock Fittings.

The Camlock Couplers are made up of various materials like aluminum, nylon, stainless steel, brass and many alloys and materials. Some Camlock Fittings are made in the material of food grade plastic for the purpose of handling the liquid food. These fittings are commonly used because they are easy and quick to make connections and disconnections too.

Camlock Couplings are used in various applications like in general winery, agricultural applications, dry and bulk handling, chemical processing, fixing of pipes, water pumps, trash pumps, petroleum handling, transfer pumps and for hoses to tanks and pumps.

The various categories of the Camlock Fittings include the Type A to Type F categories where the sizes and the types of the two fitting ends are considered.

• Type A category has the male grove adapter on one end and the same size of the female pipe thread.

• Type B category has the female Camlock Fittings on one end and the same size of male pipe thread on the other end.

• Type C category has the female Camlock Fittings and male host barb on the ends.

• Type D category has the female Camlock and female pipe thread on the ends.

• Type E category has the male Camlock and male host barbon the ends.

• Type F category has the male grove adapter and male pipe thread on the ends.

If you take care of the above mentioned categories, then your Camlock Fittings will give successful results. Otherwise, it will result in an unsuccessful marriage of the fittings resulting in leakage.

Camlock Fittings can be used in inks and paints manufacturing factories, in Agricultural sprayers, in fire departments, on petroleum trucks, on fuel trucks and in cleaning services too.