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Choosing the Right Control Valve Manufacturer in the United States

By: Jillian Chisefsky

 

Anix Valve USA is an industrial and fittings manufacturer for importers, distributors, and OEM customers. Anix has a proven track record of delivering high quality, reliable and effective products along with personable customer support, a team of technical experts, competitive pricing, and proper certifications. Trusted since 1988 to meet the needs of a wide range of industries including oil, gas, electricity, biology, pharmaceutical, textile, fiber, military, water supply, commercial plumbing and more.

Table of Contents:

Choosing the Right Control Valve Manufacturer

Quality

Product Variety

Industry Standards

Technical Expertise

Availability

Customer Service

 

Quality

Consider a control valve manufacturer based on their high quality and reliable products. Quality control valves start with basic product design and the sourcing of raw materials, to the manufacturing process, product testing and certifications. Also take into consideration the manufacturer’s quality of customer service and reputation.

 

What determines quality?

Materials: The raw materials used are high quality and durable to ensure the longevity and reliability of the final product. Anix uses premium quality materials such as carbon steel, stainless steel, brass and cast iron.

Testing: Testing may include performance, durability, safety, and compliance testing. Testing is used to ensure the products are not only safe to use, but they perform correctly, are durable and comply with industry standards.Anix ensures the quality and safety of its products by performing these tests.

Design: Design factors include functionality, ergonomics, durability, simplicity, aesthetics, and innovation.  Anix designs products with the end-user in mind, ensuring the preferences and needs of the customer. Anix makes sure the design is durable and adheres to wear and tear during long-term use.

Quality Control: Quality control includes material and component inspections, process control, and product inspections. Anix inspects the raw materials used to create the product to ensure they meet high standards; there are strict procedures used to monitor and control each manufacturing process.

Continuous Improvement: The manufacturer strives to create and provide products that satisfy customer needs and expectations. Anix regularly reviews its products and services by taking customer feedback, adopting the latest technology, and providing ongoing training and development to employees.

 

Product Variety

A good manufacturer will offer a wide array of products. There should be a range of valves to meet various application requirements and industry needs.

Anix Valve USA offers control, ball, gate, globe, check and trunnion valves, Y strainers, pipe fittings and more. Anix can meet the diverse needs of customers by offering several categories of products such as electrical, security lighting and HVAC valves.                                                                        

                                                                                                                 

 

Picture of ANIX Stainless Steel Y strainer Class 800 Threaded NPT

ANIX Stainless Steel Y strainer Class 800 Threaded NPT

Picture of ANIX Stainless Steel  Globe Valve Class 150 / 300 RF

ANIX Stainless Steel Globe Valve Class 150 / 300 RF

Picture of ANIX Sanitary Butterfly Valve  - Clamp End / Pull Handle

ANIX Sanitary Butterfly Valve - Clamp End / Pull Handle

 

Full Product list could be found here

 

Cost

Find a manufacturer that gives you the best value for your money. Anix offers competitive pricing for its customers, making an affordable option for those looking for a cost-conscious solution.

 

Manufacturers should have:

Lean manufacturing: Focusing on limiting waste through the manufacturing process while still maximizing efficiency. This helps reduce the costs of product without trading off quality.

Strategic Sourcing: Carefully source raw materials from trusted and reliable suppliers at a favorable cost to ensure the product is affordable.

Economies of Scale: Companies can reduce the cost per unit by producing a high volume of products at one time. Because of this, Anix customers could save by buying in larger volumes.

Automation: Using advanced technology to push efficiency in the workplace and continuously improve work processes.

 

Industry Standards

Look for manufacturers that meet relevant industry certifications, such as API, ISO, ASME, and NACE. Industry standards and certifications are crucial for a manufacturer to provide high quality products that are safe, perform well and can withstand wear and tear.

 

 

Some Key Certifications for the Control Valve Industry Include:

API (The American Petroleum Institute): Widely recognized as the benchmark for high quality and performance of the oil and gas industry.

ISO (The International Organization for Standardization): An international quality recognition system that ensures a company can meet customer needs properly.

ASME (The American Society of Mechanical Engineers): Sets the standards for pressure vessel design, construction, and inspection.

NACE (The National Association of Corrosion Engineers): Standards for protection from corrosion.

 

Click for full Anix USA certification List

 

Technical Expertise

The manufacturer should have a team of advanced expertise for proper technical support to help with choosing the right valve for your needs and helping you after the sale. They should create a customer relationship ensuring that you are satisfied with their product.

Anix has a team of expertly trained engineers and staff that will provide knowledge of design, function, and repair of products for the electrical, lighting, HVAC and many more industries. The team is knowledgeable of the latest technological and industry trends. The company invests in intellectual research and development to stay on top of competitors and constantly improve the quality of their products.

 

Availability

Consider the convenience of the manufacturer. You want one that will have your item in stock and deliver your order on time. Choose a manufacturer that will adhere to your desired timeframe.

As a globalized brand, Anix provides products and services through a number of distributors around the world. Products are readily accessible to customers with reliable delivery and after sale support. Anix provides quick response time to customers looking for help.

 

Customer Service

Find a manufacturer that offers support from choosing a product to installation, maintenance, and repair services. The manufacturer should be personable and available to assist your every need.

Anix USA is committed to offering exceptional customer service that includes product training, maintenance, customization, warranty, quick response time and support after the sale. Anix ensures that customers get the value for the cost by providing these extra services before and after the sale.

 

Click here for Anix contact

Read our blog to learn more about Anix and our product offers

Finding a Good Supplier of 3 Way Valves

Anix USA is a valve manufacturer that produces different 3 way valves. If you are looking to get 3 way valves, contact us at https://anixusa.com/ContactUs

3 way valve

3 way valve has a total of three different fluid ports, which assists with regulating the flow effectively. It is could help in heating and cooling systems for vulcanizing and plate pressing, thermodynamic processes and cooling system of motor ships. Inside the valve, there is a stepper motor that moves the spindle up and down. The body of this valve is made up of stainless steel or titanium, although stainless steel is a bit more common.

 

How three way valve works:

 

The three way valve has three ports, which are designed in such a way that flow coming in one port is directed to the second port in one position and third port in another position. This helps to stop the flow completely. 3 way valves are either ball valves or rotor valves.

Three-way ball valve helps in diverting and mixing flow patterns and is available in several seat materials. It is suitable for water, air, oil and corrosive liquids.

Three-way rotor valve are great for applications like viscous fluids, where the 90 degree turn of a normal 3 way valve is insufficient.

 

Series 830T 3 way valve:

 

This type of 3 way valve is designed for mixing service applications. It combines two fluid streams and discharges the mixed fluid. It offers the performance of two-opposite acting two way valves. It is often useful to utilize one valve instead of tow valves and it is a cost effective option too. The sturdy structure and smooth operation of this valve ensures you to get a long lasting maintenance free performance.

 

3 way hot water mixing valves:

 

3 way valves are greatly useful in operations, which involve circulation and recirculation of the contents of each zone’s heating pipe is required. When heat is required, the valve can be opened to allow hot water from heating system. The 3 way valves are the best option, when heat or cold storage is used with CO2 extraction systems, as they do not contaminate the main return water temperature.

 

3 way valves make use of a valve stem that has a minimum number of non integral components. Hence, it can be assembled within a few steps. Three way valve having a plastic body is suitable for use with caustic fluids.

Wholesale Camlocks Manufacturer in the USA

By: Lauryn B.

Picture of ANIX Stainless Steel 316 Camlock  Adapter Type A

Anix Valve USA is a valve manufacturer based in Texas, United States. Find out about our wide selection of camlocks at https://anixusa.com/camlock-ss316

What is a camlock?

 

A camlock fitting, also called a cam and groove coupling, is used to connect two hoses and/or pipes together in a variety of industries, so that goods from one can be transferred to the other. They are extremely useful due to their simplicity and reliability, with the ease of connecting and disconnecting without tools. They are used in homebrew, agricultural, military, and industrial environments but are used mostly in industrial environments, since the hoses tend to be larger in diameters and the cam lock being a heavy duty.

 

Camlock Materials

 

The camlocks are great for transferring dry and flowing materials. There are various materials of camlocks that are used for different purposes, stainless steel, polypropylene, and nylon, brass, and aluminum alloy. depending on the industry. The materials used are dependent on the type of elements that will be going through the camlock. A stainless steel camlock is used for acid, alkali, and corrosive substances. Polypropylene and nylon camlocks are used in the chemical industry, for transmitting liquid, and for irrigation in the agricultural industry. A brass camlock is mostly used for acid and alkali substances, but can be used for transmitting saltwater. Aluminum alloy camlocks are good for freshwater and/or for mixing oil and water together. When using camlocks they should not be used for steam applications. If it was used in a steam situation it would be very dangerous and could result in an explosion. 

 

Camlock Styles

There are various styles as there are materials.The type of styles that they have are male adapter with a female thread,  female coupler with a male thread, coupler with a shank (hose barb), coupler with a female thread, adapter with a shank, adapter with a male thread, dust cap, and dust plug. It's important to know what each style is so you know which type is right for the job. 

 

Benefits of camlock fittings

 

There are many benefits to using camlocks, besides the cost effectiveness. One benefit is durability, since they come in various materials it's easy to choose the correct one for your situation. Another is that it is quick to set up and use. They are designed to be easy to connect to pipes or hoses.  It’s designed so there’s no need for more attachments except the camlock.  Just simply lock in the camlock in place and it's ready to use. It's versatile which means it can be used in any application. They are also reliable-by choosing the correct size, material, and pressure rating, for any application.

 

Picture of ANIX Stainless Steel 316 Camlock Coupling Type C

 

There are various types of camlocks such as a snaplock camlock, saflok camlock, and an eco camlock  A snaplock is used for carrying liquids, powders, and granules but shouldn't be used for compressed air. It’s usually used in agricultural or manufacturing industries due to the safe, clean transfer of various fluids. These are good for coupling systems of low and medium pressures and for connecting hose lines quickly and swiftly. A saflok camlock is an automatic camlock. It has locking arms which is designed to prevent any spillage. The automatic lock system is built into the camlock arms. It's just like a standard camlock, except it can't be easily opened by accident. An eco camlock is more cost effective and lightweight. It’s used for light duties, limited to certain applications that have less mechanical stress.

 

Reliable Butterfly Valve Manufacturer Based in the USA

By: Lauryn B.

ANIX Valve Butterfly Valve Series

Anix Valve USA is a valve manufacturer based in Houston, Texas. Find out about our wide selection of butterfly valves at https://anixusa.com/butterfly-valves-2

What is a butterfly valve?

 

A butterfly quarter is a quarter-turn valve, allowing for a quick shut off making it cost efficient. The “butterfly” is a metal disc positioned in the center of the pipe with a rod passing through the disc to an actuator on the outside of the valve. It is in the shape of a gear, that is usually referred to as a gearbox, while the handwheel is connected to the stem. Rotating the actuator turns the disc either parallel or perpendicular to the flow.  The valve is fully opened or closed when the disc is rotated a quarter turn, to stop, regulate, or start the flow. They are suited for handling large flows of liquid and gas at low pressures.

 

Types of Butterfly Valves

 

The most common body types of the butterfly valves manufactured are short, circular body, a round disc, metal-to-metal or soft seats, top and bottom shaft bearings, and a stuffing box. Each design for the valve varies depending on the use.  One type is the wafer type that fits in between 2 flanges. Another type is the lug wafer type, where it's held between 2 flanges by bolts, and that pass through the valve casing. They are an advantage to the gate, globe, plug, and ball valves, since the maintenance cost to fix is low and there are a lot of moving parts which allow any fluid to flow freely.

 

Advantages of Butterfly Valves

 

It's used for different fluid services and is best in slurry situations. One advantage is that it is compressed so it doesn't need a lot of space , compared to the other valves. It's not heavy, it's lightweight. It's quick to use the handle and it does not require a lot of time to open or close. It is audible in different sizes, from small to very large. It also has a low pressure drop but a high pressure recovery.

 

Actuation method

 

Butterfly valves come in various operated handles, such as manually by handles and gears or automatically by electric, pneumatic or hydraulic actuators. Manual actuations are easy to operate and inexpensive, and are made as either a hand lever or a gear. The handlebar is the most common of butterfly valves and is capable of being open, partially closed, and fully closed. The gears are designed for much bigger valves, in which it increases the torque but decreases the speed for the opening and closing of the valve. These are self locking, and have position indicators. Automatic actuations are the most reliable since you can use it in any remote location. It is designed to fail open(it stays open if actuator fails) and or fail closed ( it stays open if actuator fails). One type is electric which uses an electric motor at the stem. Another is pneumatic which compresses the air so it can open and or close. And lastly, there is the hydraulic which uses a hydraulic pressure to move a piston or diaphragm to open/close the valve.

 

Butterfly valve vs ball valve

 

Butterfly valves are cheaper, easier to install, and is a small installation footprint compared to ball valves. Butterfly valves don’t have a complicated design so they don't have a lot of moving parts which means it is easier to repair and cheaper to produce. But, butterfly valve discs can not be cleaned due to their position and location. Ball valves are more suited for high pressure small applications, since they don't cause a lot of pressure to the system. 

 

Wholesale Globe Valve Manufacturer in the USA

By: Lauryn B.

Anix Valve USA is a valve manufacturer based in Houston, Texas. Find out about our wide selection of check valves at https://anixusa.com/globe-valve

 

Picture of ANIX Stainless Steel  Globe Valve Class 150 / 300 RF

A globe valve and its uses

 

A globe valve is used for regulating flow in a pipeline, consisting of a movable plug or disc element and a stationary ring seat in a generally spherical body. It gets its name  from their global shaped design. It can be used for manual and automatic operations, for regulating flow or pressure, or for complete shutoffs. When it is fully opened it has a higher pressure loss compared to a ball valve due to the flow of the fluid changing direction in the valve. Most of the time it has a handwheel operation. They are the most common out of all the valves. 

 

Globe valve vs gate valve

 

There are quite a few differences between a globe valve and gate valve so this would help with choosing which fits your needs. Globe valves are smaller than a gate valve, with a smaller body compared to its length. Gate valves are more prone to have their disc wear out compared to globe valves due to it frequently closing and opening and the amount of flow resistance coming through. Another difference between the two is that a globe valve can only be installed in one direction while a gate valve can be installed in various directions. Globe valves are used for flow regulation while the gate valves are used for on-off control. The globe valve will have a fluid trapped due to the direction of the flow while the gate valve will have little to no fluid trapped inside. Lastly, gate valves are cheaper than globe valves.

 

Globe valve vs ball valve

 

Deciding on a globe valve or ball valve? This section will help. The difference between the two valves is the way they close: globe valves close using a plug (stem) to close and stop the flow, but a ball valve has a gate (ball) that closes and opens the flow. Gate valves are good for letting the fluid flow through, while globe valves are for on and off pressure drops. Globe valves are called stroke valves due to the stem and plug going straight and ball valves are given the name of rotational valves due to the stem and ball turning horizontally.  Ball valves are very durable and usually have excellent shut off even after years of use and are generally preferred over globe valves in shutoff applications. The main limitation for ball valves is proportional control because of the large amount of flow that the ball allows. 

 

Applications

 

Globe valves are used in wastewater plants, power plants, and process plants. Those valves are usually put in steam lines, coolant loops, lubrication systems, etc. They are used for shut off and regulation protocols to control how much fluid goes through the valve. There are different types of materials that are used to make the valve, such as cast iron or brass/bronze. These types of materials are used for low pressure settings. While stainless steel is used for higher pressures and temperatures. Usually globes valves are rising stems and those are the most common. The seats and dics can be replaced inside the valve, while bonnets can be removed so you can check them out.

 

The Top Industrial Ball Valve Manufacturer

By: Lauryn B.

Picture of ANIX Stainless Steel 1-Piece Reduced Port Ball Valve 1000 WOG  Threaded NPT

 

Check out https://anixusa.com/stainless-steel-ball-valve for Anix Valve USA's wide range of wholesale ball valves.

What is a ball valve?

 

Have you ever gotten confused about which is the right valve for the task at hand? Frustrated and confused since there are so many of them? Or even wondered what they are used for? Well we are going to talk about one specific value today, the ball valve. What a ball valve does is it controls the flow of liquid and/or gas, by having the ball revolving around the bore. When rotating the lever 90 degrees, the internal ball will allow the liquid or gas to either stop or flow. The ball valve is deemed as the most popular valve to use.

 

Fundamentals of ball valves

 

There are 5 main ball valve parts and 2 different operation types. The valve stem is connected to the ball and is supported and sealed by the ball valve seat and there are O-rings around the stem. Everything is sealed inside the valve housing. The function of the valves and all operations (manual or automatic) are what keeps the gas and water flooding through or stopping it.

 

Circuit function

 

There are various ports, which can range from 2 to 4. Most ball valves have 2 ports with a manually operated lever function. When the valve is closed it is aligned with the pipe, when turned, it is perpendicular to the pipe. Valves that are manually functioned are quick to close, but there is a risk of water flowing through the media. Ones that have 3-way ports tend to be shaped like an L or a T shape. This could result in getting mixed flows, with air and/or water flowing through simultaneously. 

 

Valve materials

 

There are different types of materials used for manufacturing valves, but some materials have more distinctive uses. Brass ball valves are used for water, gas, oil, air and many other media. Stainless steel valves are used for corrosive media and aggressive environments, like seawater, swimming pools, osmosis installations, with high temperatures, and many chemicals. PVC valves are cheaper, but they're usually used for irrigation, water supply and drainage or corrosive media.  The materials that house the ball are made out of brass, stainless steel,  or pvc (polyvinyl chloride). Usually the ball is made out of chrome plated steel, chrome plated brass, stainless steel, or pvc. The seats of the valves are made out of teflon but it could also be made out of manufactured materials or metals. 

 

Why are ball valves more popular?

 

They are more popular since they are more durable, perform well during cycles, more reliable, and are more secure when closed for long periods of time, even in disuse. They are usually popular for shutoff applications. They are also popular since there are so many material options, and you have options to pick for the right job. They are also pretty easy to clean, since the ball inside the valve self cleans itself. By having the ball rotate the seat, it wipes itself and doesn't cause any build up. It has no internal components, and therefore lacks maintenance. They are also very easy to monitor. They can even be used for a differing area of applications. The best part is that it is worthwhile and reliable.