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Blog posts tagged with 'manufacturer'

Manufacturing Petrochemical Valves in the United States

ANIX VALVE USA 

Anix Valve USA is a manufacturer of industrial stainless, carbon and cast steel valves. For more information, visit our homepage https://anixusa.com/

Petrochemical valves are essential to a large project. Choosing the wrong valve would result in a major disaster and huge loss for petrochemical companies. Therefore, it is important to choose high quality valves from a reputable manufacturer like ANIX. A large number of companies buy valves regularly in the utility sector. If you want a smooth implementation of your project plans, it is vital choosing the right valves. A good research and knowledge on certain necessary protocols and manufacturers helps to a great extent with your procurement process.

There are a wide range of valves available in the market such as the ball valve, non return valve, globe valve and gate valve casting.

A few prominent petrochemical valves

  • Gate valve casting is used predominantly with fluids that are non-corrosive, steam, water, gas and air. These valves are designed specifically to withstand very high pressure and temperature. They are highly suitable for regulating and controlling the flow of fluid.
  • Globe valve castings are used in petrochemical, chemical and pharmaceutical industries.
  • Non Return Valves are provide enhanced performance and are highly durable. They are available in standard sizes and are also customized according to customer requirements. They are widely used in the pneumatic system.
  • The Ball Valve Castings are made from steel of superior quality. They are very strong and used predominantly in petrochemical, oil, chemical and pharmaceutical industries.

Before venturing procuring petrochemical valves for your valued projects, it is important to know the exact specifications. What is used by one company may not be the same as the other. It is absolutely necessary for valves to meet different quality standards.

There are various reputed and reliable companies supplying top quality, high standard petrochemical valves customized to your requirements. You can browse online through sites that provide you with a list of verified suppliers. You can also refer online directories that provide you with contact information and links to petrochemical valve suppliers. Valves can be ordered online by companies as these sites offer secure payment options.

Companies can be contacted online. If you are sourcing valves for your company project requirements, these companies will be happy to send their sales representative with their brochure to your office where you can have discussions. You can even contact a couple or more petrochemical valve suppliers and ask them to send their representative for discussions. After comparing their services and price offered, it is easy to make an informed decision. Contact ANIX today!

The Top Industrial Valve Manufacturing Company in the United States

By Lauryn B.

Anix Valve USA is a manufacturing company based in the United States. Contact us today at https://anixusa.com/ContactUs to find out about the wide range of valves and fittings that we carry!

Introduction

 

Have you ever wondered how and why valves are made,  processed and then delivered to your door? Well, that’s what I’m here to tell you. Valves are important items used in our everyday life. Without it we wouldn't have things such as heat or water. Valves are used in the basic mechanical functions in our life. It’s essential for all manufacturing processes and every energy production and supply system. There are various steps to make the right valve function for your needs. The basic steps for it to be functionally ready are the design, plastic moulding, mechanical processing, assembly and testing, and quality. The process for it to be manufactured is a complex and long process. It needs to be manufactured for perfect efficiency, and undergo various tests so it's in perfect functioning order befitting our customers.

 

Checklist

 

The manufacturing department will find the necessary materials needed to cast the valve best suited for your needs, such as the materials needed to build the valve and the type of material to design the casting of the valve. Will also look for the raw materials needed to build the valve such as the stem, spool, body, disc, and bonnet, making sure that the materials are compliant.  After getting all the materials the team will go over the checklist to make sure everything is done and complete, and to have the final draft of the design completed. Once the design is completed and finalized, it’s time to manufacture them. There are 2 common methods that are used to manufacture the valves, the cast method and forged method.

 

Cast methods

 

The cast method body is when the pre-shape is cleaned, the body is put on the turning machine, so the single cutter can cut the desired shape needed. Then a coating material is added over the entire body.  Then the next step is to polish the whole body, create the threads over the body, so attachments can be installed to the body. Each hole would be a different size depending on the valve size requirement. Then it’s painted and baked with elastomer. For the seat, it goes through the same process as the body.  It needs to be aligned perfectly to the body. The stem does not need a lot of manufacturing, it just needs to be cut into the right dimensions.

 

Forged Method

 

After choosing the material, it  is cut into a specific length and width. Then it’s forged, each body is heated to a certain degree then the excess material is trimmed from the body. While it’s still hot, it’s molded into the correct shape and then sandblasted, which makes the valve smooth and clean. Machining enhances the size and thread and shapes depending on the design of the valve.

 

Assembly

 

After all the materials are ready, then it is time to put them all together. The technicians attach all the components together by hand. 

 

Testing

Then when everything is ready it undergoes the testing stage to make sure it works and there is no leakage when the fluid goes through. It could range from a couple hours to a day, depending on the valve size. If there is leakage, it’s repaired so it works correctly, otherwise the valve shall move onto the next step, to see if it can handle water pressure. If it can withstand the high pressure, then it passes the test and is ready for the last phase.

 

Inspection and quality control

 

After the product passes all the tests, the QA inspector checks the valves for leaks and to make sure there are no production errors. This last inspection is to make sure the quality of the product meets the company’s standards. The product is now ready for consumers to purchase and use.

 

Consumer

 

The customer can view our catalogue and based on the design and function required, choose the one that best fits the criteria needed for the job. Using our webpage, click on the product and it will give you the information of the product such as the material it’s made from, specs, and a downloadable information sheet. Join now to get the benefits our company offers.

 

Wholesale Camlocks Manufacturer in the USA

By: Lauryn B.

Picture of ANIX Stainless Steel 316 Camlock  Adapter Type A

Anix Valve USA is a valve manufacturer based in Texas, United States. Find out about our wide selection of camlocks at https://anixusa.com/camlock-ss316

What is a camlock?

 

A camlock fitting, also called a cam and groove coupling, is used to connect two hoses and/or pipes together in a variety of industries, so that goods from one can be transferred to the other. They are extremely useful due to their simplicity and reliability, with the ease of connecting and disconnecting without tools. They are used in homebrew, agricultural, military, and industrial environments but are used mostly in industrial environments, since the hoses tend to be larger in diameters and the cam lock being a heavy duty.

 

Camlock Materials

 

The camlocks are great for transferring dry and flowing materials. There are various materials of camlocks that are used for different purposes, stainless steel, polypropylene, and nylon, brass, and aluminum alloy. depending on the industry. The materials used are dependent on the type of elements that will be going through the camlock. A stainless steel camlock is used for acid, alkali, and corrosive substances. Polypropylene and nylon camlocks are used in the chemical industry, for transmitting liquid, and for irrigation in the agricultural industry. A brass camlock is mostly used for acid and alkali substances, but can be used for transmitting saltwater. Aluminum alloy camlocks are good for freshwater and/or for mixing oil and water together. When using camlocks they should not be used for steam applications. If it was used in a steam situation it would be very dangerous and could result in an explosion. 

 

Camlock Styles

There are various styles as there are materials.The type of styles that they have are male adapter with a female thread,  female coupler with a male thread, coupler with a shank (hose barb), coupler with a female thread, adapter with a shank, adapter with a male thread, dust cap, and dust plug. It's important to know what each style is so you know which type is right for the job. 

 

Benefits of camlock fittings

 

There are many benefits to using camlocks, besides the cost effectiveness. One benefit is durability, since they come in various materials it's easy to choose the correct one for your situation. Another is that it is quick to set up and use. They are designed to be easy to connect to pipes or hoses.  It’s designed so there’s no need for more attachments except the camlock.  Just simply lock in the camlock in place and it's ready to use. It's versatile which means it can be used in any application. They are also reliable-by choosing the correct size, material, and pressure rating, for any application.

 

Picture of ANIX Stainless Steel 316 Camlock Coupling Type C

 

There are various types of camlocks such as a snaplock camlock, saflok camlock, and an eco camlock  A snaplock is used for carrying liquids, powders, and granules but shouldn't be used for compressed air. It’s usually used in agricultural or manufacturing industries due to the safe, clean transfer of various fluids. These are good for coupling systems of low and medium pressures and for connecting hose lines quickly and swiftly. A saflok camlock is an automatic camlock. It has locking arms which is designed to prevent any spillage. The automatic lock system is built into the camlock arms. It's just like a standard camlock, except it can't be easily opened by accident. An eco camlock is more cost effective and lightweight. It’s used for light duties, limited to certain applications that have less mechanical stress.

 

Reliable Butterfly Valve Manufacturer Based in the USA

By: Lauryn B.

ANIX Valve Butterfly Valve Series

Anix Valve USA is a valve manufacturer based in Houston, Texas. Find out about our wide selection of butterfly valves at https://anixusa.com/butterfly-valves-2

What is a butterfly valve?

 

A butterfly quarter is a quarter-turn valve, allowing for a quick shut off making it cost efficient. The “butterfly” is a metal disc positioned in the center of the pipe with a rod passing through the disc to an actuator on the outside of the valve. It is in the shape of a gear, that is usually referred to as a gearbox, while the handwheel is connected to the stem. Rotating the actuator turns the disc either parallel or perpendicular to the flow.  The valve is fully opened or closed when the disc is rotated a quarter turn, to stop, regulate, or start the flow. They are suited for handling large flows of liquid and gas at low pressures.

 

Types of Butterfly Valves

 

The most common body types of the butterfly valves manufactured are short, circular body, a round disc, metal-to-metal or soft seats, top and bottom shaft bearings, and a stuffing box. Each design for the valve varies depending on the use.  One type is the wafer type that fits in between 2 flanges. Another type is the lug wafer type, where it's held between 2 flanges by bolts, and that pass through the valve casing. They are an advantage to the gate, globe, plug, and ball valves, since the maintenance cost to fix is low and there are a lot of moving parts which allow any fluid to flow freely.

 

Advantages of Butterfly Valves

 

It's used for different fluid services and is best in slurry situations. One advantage is that it is compressed so it doesn't need a lot of space , compared to the other valves. It's not heavy, it's lightweight. It's quick to use the handle and it does not require a lot of time to open or close. It is audible in different sizes, from small to very large. It also has a low pressure drop but a high pressure recovery.

 

Actuation method

 

Butterfly valves come in various operated handles, such as manually by handles and gears or automatically by electric, pneumatic or hydraulic actuators. Manual actuations are easy to operate and inexpensive, and are made as either a hand lever or a gear. The handlebar is the most common of butterfly valves and is capable of being open, partially closed, and fully closed. The gears are designed for much bigger valves, in which it increases the torque but decreases the speed for the opening and closing of the valve. These are self locking, and have position indicators. Automatic actuations are the most reliable since you can use it in any remote location. It is designed to fail open(it stays open if actuator fails) and or fail closed ( it stays open if actuator fails). One type is electric which uses an electric motor at the stem. Another is pneumatic which compresses the air so it can open and or close. And lastly, there is the hydraulic which uses a hydraulic pressure to move a piston or diaphragm to open/close the valve.

 

Butterfly valve vs ball valve

 

Butterfly valves are cheaper, easier to install, and is a small installation footprint compared to ball valves. Butterfly valves don’t have a complicated design so they don't have a lot of moving parts which means it is easier to repair and cheaper to produce. But, butterfly valve discs can not be cleaned due to their position and location. Ball valves are more suited for high pressure small applications, since they don't cause a lot of pressure to the system. 

 

Finding the Best Sanitary Valve Manufacturer in the USA

Anix Valve is a wholesale sanitary valve manufacturer based in Houston, TX. Check out our selection at https://anixusa.com/sanitary-stainless-steel-valve

Sanitary Valve Fittings

By: Lauryn B.

What is a sanitary valve?

 

Sanitary valves are used for applications that require cleaning or sterile processes. In order for a valve to be considered sanitary it must not have crevices or cavities that can trap media which bacteria can feed on and multiply. They can be used in dairy, food, pharmaceutical, medical, and chemical applications. Common features that it can do is easy cleaning, it will keep it crevice free, and polish contact surfaces. High quality materials are used so they won’t have corrosion building up. They are also easy to clean and some types are hydraulic, electric, or manual.

 

Specifications

 

There are very important specs when dealing with the sanitary valves and what they do, such as diameter, working pressure, and operating temperature. The diameter is measured for the across the inlet and the outlet port. While the working pressure is the pressure gate in which it is able to operate. The operating temperature is the full-required range of ambient operating temperature. For the media types, sanitary valves are constructed so that gases, liquids, and liquids with suspended solids can pass through. 

 

Materials

 

The type of materials that sanitary valves are made from are either metal or plastic. Metals such as brass, bronze, copper, cast iron, ductile iron, stainless steel, and steel. While for plastic, they come in PVC (PolyVinyl Chloride) and CPVC. The type of end connections that are installed to the valve are threaded, socket-weld or buttweld, push on, solder end, clamp, grooved end, flangeless wafer-style, lugged, mechanical joint, and flanged. While for the anucated sanitary valves depending on if it's going to be manual or automatic have electric, pneumatic, hydraulic, and manual.

 

 

Wholesale Globe Valve Manufacturer in the USA

By: Lauryn B.

Anix Valve USA is a valve manufacturer based in Houston, Texas. Find out about our wide selection of check valves at https://anixusa.com/globe-valve

 

Picture of ANIX Stainless Steel  Globe Valve Class 150 / 300 RF

A globe valve and its uses

 

A globe valve is used for regulating flow in a pipeline, consisting of a movable plug or disc element and a stationary ring seat in a generally spherical body. It gets its name  from their global shaped design. It can be used for manual and automatic operations, for regulating flow or pressure, or for complete shutoffs. When it is fully opened it has a higher pressure loss compared to a ball valve due to the flow of the fluid changing direction in the valve. Most of the time it has a handwheel operation. They are the most common out of all the valves. 

 

Globe valve vs gate valve

 

There are quite a few differences between a globe valve and gate valve so this would help with choosing which fits your needs. Globe valves are smaller than a gate valve, with a smaller body compared to its length. Gate valves are more prone to have their disc wear out compared to globe valves due to it frequently closing and opening and the amount of flow resistance coming through. Another difference between the two is that a globe valve can only be installed in one direction while a gate valve can be installed in various directions. Globe valves are used for flow regulation while the gate valves are used for on-off control. The globe valve will have a fluid trapped due to the direction of the flow while the gate valve will have little to no fluid trapped inside. Lastly, gate valves are cheaper than globe valves.

 

Globe valve vs ball valve

 

Deciding on a globe valve or ball valve? This section will help. The difference between the two valves is the way they close: globe valves close using a plug (stem) to close and stop the flow, but a ball valve has a gate (ball) that closes and opens the flow. Gate valves are good for letting the fluid flow through, while globe valves are for on and off pressure drops. Globe valves are called stroke valves due to the stem and plug going straight and ball valves are given the name of rotational valves due to the stem and ball turning horizontally.  Ball valves are very durable and usually have excellent shut off even after years of use and are generally preferred over globe valves in shutoff applications. The main limitation for ball valves is proportional control because of the large amount of flow that the ball allows. 

 

Applications

 

Globe valves are used in wastewater plants, power plants, and process plants. Those valves are usually put in steam lines, coolant loops, lubrication systems, etc. They are used for shut off and regulation protocols to control how much fluid goes through the valve. There are different types of materials that are used to make the valve, such as cast iron or brass/bronze. These types of materials are used for low pressure settings. While stainless steel is used for higher pressures and temperatures. Usually globes valves are rising stems and those are the most common. The seats and dics can be replaced inside the valve, while bonnets can be removed so you can check them out.

 

The Top Industrial Ball Valve Manufacturer

By: Lauryn B.

Picture of ANIX Stainless Steel 1-Piece Reduced Port Ball Valve 1000 WOG  Threaded NPT

 

Check out https://anixusa.com/stainless-steel-ball-valve for Anix Valve USA's wide range of wholesale ball valves.

What is a ball valve?

 

Have you ever gotten confused about which is the right valve for the task at hand? Frustrated and confused since there are so many of them? Or even wondered what they are used for? Well we are going to talk about one specific value today, the ball valve. What a ball valve does is it controls the flow of liquid and/or gas, by having the ball revolving around the bore. When rotating the lever 90 degrees, the internal ball will allow the liquid or gas to either stop or flow. The ball valve is deemed as the most popular valve to use.

 

Fundamentals of ball valves

 

There are 5 main ball valve parts and 2 different operation types. The valve stem is connected to the ball and is supported and sealed by the ball valve seat and there are O-rings around the stem. Everything is sealed inside the valve housing. The function of the valves and all operations (manual or automatic) are what keeps the gas and water flooding through or stopping it.

 

Circuit function

 

There are various ports, which can range from 2 to 4. Most ball valves have 2 ports with a manually operated lever function. When the valve is closed it is aligned with the pipe, when turned, it is perpendicular to the pipe. Valves that are manually functioned are quick to close, but there is a risk of water flowing through the media. Ones that have 3-way ports tend to be shaped like an L or a T shape. This could result in getting mixed flows, with air and/or water flowing through simultaneously. 

 

Valve materials

 

There are different types of materials used for manufacturing valves, but some materials have more distinctive uses. Brass ball valves are used for water, gas, oil, air and many other media. Stainless steel valves are used for corrosive media and aggressive environments, like seawater, swimming pools, osmosis installations, with high temperatures, and many chemicals. PVC valves are cheaper, but they're usually used for irrigation, water supply and drainage or corrosive media.  The materials that house the ball are made out of brass, stainless steel,  or pvc (polyvinyl chloride). Usually the ball is made out of chrome plated steel, chrome plated brass, stainless steel, or pvc. The seats of the valves are made out of teflon but it could also be made out of manufactured materials or metals. 

 

Why are ball valves more popular?

 

They are more popular since they are more durable, perform well during cycles, more reliable, and are more secure when closed for long periods of time, even in disuse. They are usually popular for shutoff applications. They are also popular since there are so many material options, and you have options to pick for the right job. They are also pretty easy to clean, since the ball inside the valve self cleans itself. By having the ball rotate the seat, it wipes itself and doesn't cause any build up. It has no internal components, and therefore lacks maintenance. They are also very easy to monitor. They can even be used for a differing area of applications. The best part is that it is worthwhile and reliable.